The organic fertilizer round polishing machine designed on the basis of flat die extrusion granulator machine. Polish the cylindrical pellets made by flat die extrusion granulator machine to ball shape granules one time; No need polish again;
Round throwing machine, also known as round granule forming machine, is a device used to process powdered or small granular materials into uniform round granules, widely used in industries such as pharmaceuticals, chemicals, food, fertilizers, etc. The circular throwing machine forms round particles inside the equipment through the action of rotational force and adhesive, improving the flowability and usability of the material, and also facilitating subsequent packaging, transportation, and use.
Equipment Structure And Composition
The circular throwing machine mainly consists of the following parts:
Throwing cylinder body: This is the core component of the throwing machine, usually cylindrical or conical, with special throwing structures designed inside, such as throwing plates, throwing disks, etc., to promote the rolling of materials and the formation of round particles.
Drive system: including motor, reducer, and transmission device, providing stable rotational power for the throwing cylinder body.
Humidification/Adhesive System: Used to add an appropriate amount of water or adhesive to materials to help them bond and form round particles.
Feeding and discharging system: including feeding and discharging ports, as well as corresponding control devices, to ensure uniform feeding of materials and smooth discharge of round particles.
Control system: including PLC or microcomputer control system, used to monitor and adjust the operating parameters of the polishing machine, such as speed, humidity, time, etc., to achieve automated operation.
Safety protection system: including overload protection, emergency stop and other safety devices to ensure the safety of equipment and operators.
Working Principle
The working principle of the polishing machine is that the material enters the polishing cylinder through the feeding port, and at the same time, an appropriate amount of water or adhesive is added to the material through a humidification/adhesive system. The throwing cylinder rotates under the driving system, and the material inside the cylinder is subjected to the action of the throwing plate or disc, constantly rolling, colliding, and squeezing. The material particles adhere to each other under the action of the adhesive, gradually forming rounded particles. By adjusting parameters such as the rotational speed, humidification amount, and spinning time of the cylindrical body, the size and uniformity of the round particles can be controlled. After the formation of round particles, they are discharged through the discharge port and enter the next processing or packaging stage.
Equipment Features
High efficiency round particle formation: The polishing machine can quickly process powder or small particle materials into uniform round particles, improving the flowability and performance of the materials.
Easy to operate: The automated control system simplifies the operation process, is easy to adjust, and adapts to the requirements of different materials and round particle sizes.
Wide applicability: Suitable for processing round pellets of various materials, including pharmaceutical granules, chemical products, food additives, fertilizer granules, etc.
Cleanliness: The enclosed structure design is easy to clean and meets the strict hygiene requirements of industries such as pharmaceuticals and food.
Durability: Using high-quality materials and sturdy structural design to ensure long-term stable operation of the equipment and reduce maintenance costs.
1. Large capacity , could working with one set or several sets fertilizer pelletizer at the same time, is flexible. Solved the problem previously that one set granulator machine must be equipped with one set round polishing machine. Advantages : the production line is more simple, equipment investment is less, final products produced more uniform.
2. This machine consists of two or more round polishing disc arranged in turn, material been repeated polish into round shape, then discharge from the outlet.Finished products are same size, large density, round and smooth, high ball forming rate ≥ 97%.Few fines flow from the disc gap to another outlet.
3. This machine with nice appearance, simple structure, safe and reliable.
4. Easy operation and maintenance, can be used to operate according to the instructions .
5. Good anti-overload ability, able to adapt to a variety of environments.
6. Power consumption is small, low production costs, high economic efficiency.
Parameters
Fertilizer Granules Ball Shaping Machine
Model
Diameter
(mm)
Motor Power
(Kw)
Capacity
(t/h)
Outside Dimension
(mm)
PY800-1
800
4
1-1.5
970*1050*1000
PY800-2
800
4+4
1-1.5
1800*1050*1300
PY1000-1
1000
5.5
1.5-2.5
1150*1050*1000
PY1000-2
1000
5.5+5.5
1.5-2.5
2150*1050*1300
PY1000-3
1000
5.5+5.5+5.5
1.5-2.5
3150*1050*1600
PY1200-2
1200
7.5+7.5
2.5-3.5
2700*1260*1470
PY1200-3
1200
7.5+7.5+7.5
2.5-3.5
3800*1260*1780
PY1500-2
1500
11+11
3.5-4.5
3380*1700*1920
PY1500-3
1500
11+11+11
3.5-4.5
4920*1700*2320
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