Flat Die Granulator: The All-Rounder for Organic Fertilizer?

 In organic fertilizer and feed production, flat die granulators are becoming the equipment of choice for growing numbers of enterprises, thanks to their unique granulation method and outstanding adaptability. How does this straight-guide transmission granulator achieve efficient transformation from powder to perfect pellets?

The flat die granulator is the key to organic fertilizer production line and is directly related to the entire production process. Its efficient powder-to-granule conversion is a crucial step, enhancing the adaptability of the production process and making it an indispensable part of converting raw materials into final organic fertilizer products.

Innovative Working Principle

The flat die granulator utilizes ingenious frictional mechanics to make rollers self-rotate on the flat die. Powdered materials are extruded through die holes under strong roller pressure, forming uniform cylindrical pellets (length precisely controlled by cutters), which can be polished into smooth spherical granules.

This unique cold-press process requires no high-temperature treatment, perfectly preserving active ingredients in organic materials - ideal for bio-organic fertilizer production.

Model Specifications Comparison

Model	Capacity(t/h)	Pelletizing Rate(%)	Moisture(%)	Power(kW)
KP-150c	0.08-0.1	>95	<30	7.5
KP-250c	0.5-0.7	>95	<30	11
KP-300c	0.8-1.0	>95	<30	15
KP-350c	1.1-1.8	>95	<30	18.5
KP-400c	1.8-2.5	>95	<30	22

All models maintain >95% pelletizing rate and <30% moisture content, meeting strict organic fertilizer production requirements.

Outstanding Features

· Energy Efficient: 30-40% less energy than traditional methods

· Stable Operation: Straight-guide design eliminates vibration, noise <75dB

· Wide Adaptability: Suitable from organic fertilizer to feed pellets

· Easy Operation: Single-person operation

· Convenient Maintenance: Modular design for quick wear-part replacement

· Environmentally Friendly: Enclosed structure meets dust emission standards

Multi-Industry Applications

The granulator's value extends beyond organic fertilizer:

· Animal Husbandry: High-density nutritious feed pellets

· Aquaculture: Floating aquatic feed

· Waste Management: Organic waste recycling

The KP-400c model reaches 2.5t/h capacity, perfectly meeting medium-scale organic fertilizer plant needs.

With the booming organic agriculture sector, flat die granulators are becoming ideal choices for fertilizer and feed producers, thanks to their energy efficiency and adaptability. Whether for startups or large-scale production, there's always a model that perfectly matches your needs.