Fermentation Compost Turner: The "Golden Partner" in Organic Fertilizer Production

 In organic fertilizer production, the fermentation compost turner works like a tireless "golden partner," solving many pain points of traditional composting methods while significantly improving production efficiency and quality. Let's explore the secrets of this "golden partner"!

1. Why Choose a Fermentation Compost Turning Machine?

Three major pain points of traditional composting methods:

· High labor costs: Turning work is labor-intensive, with labor costs accounting for over 30% of total costs

· Uneven fermentation: Manual turning cannot achieve thorough and uniform results, leading to inconsistent fermentation quality

· Low efficiency: Traditional methods require 45-60 days for fermentation, resulting in low site turnover rates

Changes brought by the turner:

· Reduces labor costs by 60-80%

· Shortens fermentation cycle to 20-30 days

· Improves fermentation uniformity to over 95%

· Lowers production costs by 15-25% per ton of organic fertilizer

2. Five Core Problems Solved by the Turner

1. Incomplete fermentation

Mechanical turning ensures all parts of the pile reach the ideal fermentation temperature (55-70°C), thoroughly decomposing organic matter.

2. Severe clumping

Breaks up initial clumps during turning, making the material loose and uniform, preventing clumping in the final product.

3. Oxygen supply

Each turning injects fresh air into the pile, maintaining aerobic microbial activity.

4. Uneven moisture

Promotes even moisture distribution and moderate evaporation, maintaining optimal water content (50-60%).

5. Temperature control

Adjusts pile temperature through turning, avoiding local overheating or insufficient temperature.

3. Five Advantages of the Turner

Advantage	Specific Performance	Benefits
Efficiency improvement	Can process 50-200 cubic meters of material per hour	Increases capacity by 3-5 times
Quality assurance	Fermentation uniformity reaches over 95%	Improves product qualification rate to 98%
Cost savings	Saves over 60% in labor costs	Reduces cost per ton by 15-25%
Eco-friendly	Reduces odor emissions and environmental pollution	Meets environmental requirements
Intelligent control	Can be equipped with automatic temperature and humidity monitoring systems	Achieves precise fermentation control

4. How to Choose the Right Turner?

· Based on production capacity: Small (<50 tons/day), Medium (50-200 tons/day), Large (>200 tons/day)

· Based on raw material characteristics: Choose models with strong crushing capacity for high-fiber materials

· Based on site conditions: Consider trough type for limited space or self-propelled type for open areas

· Based on budget: Prices vary significantly from simple to fully automatic models

The fermentation compost turner is not only a powerful tool for solving organic fertilizer production problems but also a "golden partner" for improving product quality, reducing production costs, and achieving large-scale production. Choose the right turner to make your organic fertilizer production twice as effective with half the effort!

 

Our Fermentation Compost Turning Machines

Hydraulic Compost Turning Machine

It is suitable for aerobic fermentation of organicwastes such as livestock and poultry manure, sludgegarbage, sugar factory filter mud, dregs cake and strawsawdust,which canbe used with solar energyfermentation chamber, fermentation groove and mobilebracket. The main engine and the mobile bracket canrealize multiple grooves operation. Widely used inorganic fertilizer plant, compound fertilizer plant, sludgewaste, gardening and other fermented raw materialsindustries.The machine has high efficiency, smoothoperation, strong durability and even turning. Equippedwith limit stroke switch to ensure safety and limitoperation. Centralized control of control cabinet canrealize manual or automatic control function. Theturning machine is equipped with a hydraulic liftingsystem. The turning teeth are strong and durable, andhave certain crushing and mixing functions forfermented materials.

Windrow Compost Turning Machine

The windrow compost turning machine is used for stacking type fermenting technology on the ground. it is a special machine forturning, breaking,supplying oxygen and piling up materials.

1. The machine can be set the running speed of the wheel and turing axis according to the nature of the material, and get the

right yield and quality.

2. The power is vertical water-cooled diesel engine with sufficient power, high efficiency and low fuel consumption.

3. The turning direction is in the direction of pull bar, and the turning is flexible, small area, and the convenient.operation.

4.Using electric button switch, joystick operation, flexible and simple.

5. According to the customer's request, the distance between the axis and the ground can be adjusted by hydraulic pressure toprevent the turning of the turning shaft.

Simple Compost Turning Machine

The groove compost turning machineis one of the main supporting equipmentof the fertilizer machinery and equipmentunit. it is suitable and ideal equipment forthe harmless treatment of the animalhusbandry, urban waste and municipalsewage sludge. The machine has thecharacteristics of simple and reasonablestructure, high efficiency, low energyconsumption,high automation,smoothoperation, strong durability, and eventurning.

Conclusion

Our company has years of experience in the fermentation compost turner field, accumulating rich practical knowledge. We always value customer feedback and use it to continuously optimize product technology, striving to provide you with mature and reliable solutions. If you have any product questions, please feel free to contact us! We look forward to working with you to create value together!